• Zirconia Ceramic Insulating Nozzle,Zirconia Ceramic Insulating Nozzle - Custom Zirconium Oxide Ceramic
  • Zirconia Ceramic Insulating Nozzle,Zirconia Ceramic Insulating Nozzle - Custom Zirconium Oxide Ceramic

Zirconia Ceramic Insulating Nozzle

No.ZrO

Place of Origin: Guangdong, China

Material:
Made from high-toughness zirconia ceramics, this ceramic insulating nozzle offers excellent wear resistance, electrical insulation, and chemical stability for precision fluid, spraying, and equipment applications.

Key Features:
High hardness, good fracture toughness, stable insulation performance, corrosion resistance, smooth bore finish, and strong dimensional stability after precision ceramic machining.

Application Industries:
Suitable for ceramic nozzle applications in semiconductor equipment, new energy systems, precision spraying, chemical fluid control, laboratory instruments, and automated dispensing equipment. It can also be used in selected semiconductor ceramic parts where insulation and wear resistance are required.

Lead Time:
Lead time depends on drawing complexity, hole diameter, tolerance requirements, surface finish, material grade, and order quantity. Prototype and batch production support are available.

  • Zirconia Ceramic Insulating Nozzle,Zirconia Ceramic Insulating Nozzle - Custom Zirconium Oxide Ceramic

Description

  • The Zirconia Ceramic Insulating Nozzle is a precision ceramic nozzle made for applications that require electrical insulation, wear resistance, corrosion resistance, and stable fluid control. Made from high-toughness zirconia ceramics, it is suitable for equipment where metal nozzles may wear, corrode, deform, or cause metal contamination.

    This nozzle can be customized according to customer drawings, samples, hole diameter, sealing structure, working media, and installation requirements. It is commonly used in precision spraying, chemical delivery, semiconductor wet process equipment, new energy coating systems, laboratory instruments, and automated dispensing equipment.

    Material System

    The main material is yttria-stabilized zirconia, including Y-PSZ and Y-TZP zirconia grades. Zirconia ceramic offers high toughness, high hardness, good insulation, and excellent chemical stability. Compared with alumina ceramic, zirconia has better impact resistance and is more suitable for small, complex, or thin-walled nozzle structures.

    For different working environments, CERAMPRO can also help customers compare zirconia with alumina, silicon carbide, boron nitride, and other ceramic nozzle materials to select the most suitable solution.

    Application Scenarios

    Zirconia ceramic insulating nozzles are used in equipment where stable flow, clean material performance, electrical isolation, and long service life are required.

    • Semiconductor wet cleaning, etching, and chemical delivery equipment
    • Precision spraying, atomizing, metering, and dispensing systems
    • Fuel cell catalyst coating and lithium battery coating processes
    • Chemical liquid, corrosive fluid, and abrasive slurry control systems
    • Laboratory instruments, nebulizers, and sample introduction systems
    • Automated micro-flow control and precision coating equipment

    In clean manufacturing applications, this product can also be used with other semiconductor ceramic parts where insulation, corrosion resistance, and low contamination are important.

    Core Advantages

    • High toughness: Helps reduce cracking risk under impact, vibration, or mechanical stress.
    • Excellent wear resistance: Suitable for abrasive spray, slurry, and flow-control applications.
    • Stable electrical insulation: Helps prevent electrical arcing in insulating equipment structures.
    • Good chemical resistance: Suitable for many corrosive liquids and wet process environments.
    • Low contamination: Dense ceramic material helps reduce metal ion contamination.
    • Smooth surface finish: Precision grinding and polishing help improve flow stability and reduce particle adhesion.

    Important Selling Points

    CERAMPRO focuses on custom ceramic nozzle manufacturing, not only standard catalog parts. We can adjust the outer diameter, flange shape, hole diameter, inner bore, sealing face, step structure, and mounting dimensions according to drawings or samples.

    • Custom production based on drawings, samples, or application requirements
    • Support for through holes, micro-holes, stepped holes, tapered holes, and special inner channels
    • Precision ceramic grinding, drilling, polishing, and surface finishing available
    • Suitable for prototype testing, small-batch orders, and long-term OEM supply
    • Material selection support for zirconia, alumina, silicon carbide, boron nitride, and other advanced ceramics

    For projects with strict tolerance, sealing, or surface requirements, our precision ceramic machining capability can help improve assembly accuracy, flow consistency, and product reliability.

    Technical Parameters

    Parameter Typical Value Notes
    Material Y-PSZ / Y-TZP Zirconia High-toughness ceramic
    Max Operating Temperature 1000°C – 1200°C For reference, depending on working conditions
    Thermal Conductivity 2.0 – 3.0 W/(m·K) Low thermal conductivity
    Dielectric Strength ≥ 15 kV/mm Suitable for insulating applications
    Fracture Toughness 8 – 12 MPa·m1/2 Good resistance to cracking
    Vickers Hardness 1200 – 1300 HV High wear resistance
    Surface Roughness ≤ 0.4 μm Ra Custom finish available

    The above data is for reference only. Final specifications should be confirmed based on material grade, drawing, tolerance, working medium, temperature, pressure, and assembly conditions. CERAMPRO can provide dimensional inspection and related testing capability support when required.

    Material Comparison

    Material Main Features Recommended Use
    Zirconia Ceramic High toughness, good insulation, high hardness, and wear resistance Insulating nozzles, precision spray nozzles, and complex ceramic parts
    Alumina Ceramic Good insulation, stable performance, and cost-effective Standard ceramic insulators, sleeves, and general ceramic nozzles
    Silicon Carbide Ceramic Excellent wear resistance, corrosion resistance, and thermal performance Abrasive slurry, chemical spray, and high-temperature environments
    Boron Nitride Ceramic Good thermal shock resistance and machinability High-temperature insulation and special non-stick applications

    Zirconia ceramic is a good choice when the nozzle requires toughness, insulation, wear resistance, and dimensional stability at the same time. If the working environment involves extreme wear, high temperature, or special chemical conditions, CERAMPRO can help evaluate a more suitable ceramic material.

    FAQ

    1. What is a zirconia ceramic insulating nozzle?

    It is a precision ceramic nozzle made from zirconia ceramic for applications requiring insulation, wear resistance, corrosion resistance, and stable fluid control.

    2. Why choose zirconia instead of metal?

    Zirconia ceramic offers better insulation, higher wear resistance, good chemical stability, and lower metal contamination risk than many metal nozzles.

    3. What material is used for this nozzle?

    The main material is yttria-stabilized zirconia, including Y-PSZ and Y-TZP zirconia ceramic grades.

    4. Can the hole diameter be customized?

    Yes. The hole diameter, inner channel, stepped bore, tapered bore, and sealing surface can be customized according to drawings or samples.

    5. Is this nozzle suitable for semiconductor equipment?

    Yes. It can be used in selected semiconductor wet process, cleaning, chemical delivery, and precision fluid-control equipment.

    6. Can it be used with corrosive liquids?

    Zirconia ceramic has good chemical stability and can be used with many corrosive liquids. The final material selection should be confirmed according to the actual medium and working conditions.

    7. What information is needed for quotation?

    A drawing or sample is preferred. Hole diameter, tolerance, surface finish, working medium, pressure, temperature, quantity, and assembly requirements are also helpful.

    8. Can CERAMPRO make prototypes?

    Yes. CERAMPRO supports prototype samples, small-batch production, and long-term OEM supply for custom ceramic components.

    9. Can the nozzle surface be polished?

    Yes. The nozzle can be precision ground or polished according to structure and drawing requirements.

    10. Can you help choose the right ceramic material?

    Yes. CERAMPRO can help compare zirconia, alumina, silicon carbide, boron nitride, and other advanced ceramics based on working media, temperature, wear condition, and insulation requirements.

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Custom Solutions Center We have a wide range of technologies such as material technology, process technology, design technology, measurement/evaluation technology, and integrated processes from materials to products in-house, so we can respond to various customizations. Please feel free to contact us first
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