• 99% High-Purity Alumina Insulating Ceramic Sleeve,99% High-Purity Alumina Insulating Ceramic Sleeve
  • 99% High-Purity Alumina Insulating Ceramic Sleeve,99% High-Purity Alumina Insulating Ceramic Sleeve

99% High-Purity Alumina Insulating Ceramic Sleeve

Place of Origin:Dongguan, China

Material Introduction

This insulating ceramic sleeve is made from 99% high-purity alumina ceramic (Al₂O₃). It is designed for applications where stable electrical insulation, heat resistance, and reliable ceramic protection are required. Compared with standard alumina grades, 99% alumina provides better insulation stability and is suitable for precision electrical parts, high-temperature equipment, and clean working environments.

Functional Features

  • Stable electrical insulation for high-voltage and electronic applications
  • Good thermal resistance for high-temperature working environments
  • Dense ceramic structure with low porosity for insulation and protection use
  • Good mechanical strength for sleeve, spacer, and protective ceramic parts
  • Resistant to wear, heat, and many chemical working conditions
  • Custom ID, OD, length, wall thickness, chamfer, tolerance, and surface finish are available according to drawings

Application Industries

This 99% alumina insulating ceramic sleeve is commonly used in electrical equipment, high-voltage insulation systems, heating equipment, vacuum devices, semiconductor-related fixtures, laser equipment, precision instruments, and electronic assemblies. It is a suitable choice when the part needs to provide insulation, protect components, or remain stable in high-temperature and demanding working conditions.

Delivery Time

Standard sizes usually take 10–20 days. For custom dimensions, tight tolerances, special surface finishes, or complex structures, the delivery time will be confirmed based on your drawings, quantity, and processing requirements. You can also send us your drawing for a quick review.

  • 99% High-Purity Alumina Insulating Ceramic Sleeve,99% High-Purity Alumina Insulating Ceramic Sleeve

Description

Product Description

This 99% high-purity alumina insulating ceramic sleeve is used for electrical insulation, high temperature resistance, and mechanical protection in high-voltage equipment, heating systems, vacuum devices, laser equipment, precision instruments, and electronic assemblies.

Made from dense 99% alumina ceramic, it offers stable insulation performance, good hardness, and reliable dimensional stability. The sleeve can be used as an alumina ceramic insulator sleeve, ceramic spacer, protective tube, or custom ceramic insulating component according to the drawing and assembly design.

CERAMPRO can manufacture custom alumina ceramic sleeves based on drawings or samples, including ID, OD, length, wall thickness, chamfer, tolerance, and surface finish. You can send us your drawing for a technical review.

Material System

This product is made from 99% high-purity alumina ceramic, also known as Al2O3 ceramic. Compared with standard alumina grades, 99% alumina is often selected for applications that require better insulation stability, higher operating temperature resistance, and cleaner working environments.

  • Material: 99% High-Purity Alumina Ceramic / Al2O3
  • Main Functions: Electrical insulation, high temperature resistance, and mechanical protection
  • Structure: Dense technical ceramic with low porosity
  • Processing Options: Forming, sintering, precision grinding, chamfering, polishing, and custom machining
  • Customization: ID, OD, length, wall thickness, holes, grooves, chamfers, and surface finishes can be made according to drawings

For applications that require a more cost-effective sleeve or bushing for general mechanical use, you may also view our 96% alumina ceramic sleeve / bushing.

Application Scenarios

This 99% alumina ceramic sleeve is suitable for equipment where insulation stability, heat resistance, and dimensional reliability are important. It can be customized for different electrical, thermal, vacuum, and precision assembly requirements.

  • High-voltage electrical insulation components
  • Heating equipment and furnace-related parts
  • Vacuum devices and clean working environments
  • Laser equipment and precision instruments
  • Semiconductor-related jigs, fixtures, and electronic assemblies
  • Industrial machinery requiring insulation, spacing, or ceramic protection

For thermocouple-related applications, you may also check our alumina ceramic insulator for Type K thermocouple sensors or our 99% high-purity multi-bore alumina thermocouple insulator tube.

Core Advantages

  • Stable electrical insulation: Suitable for high-voltage and electronic applications where reliable insulation is required.
  • Good high-temperature stability: 99% alumina ceramic can remain stable in many high-temperature operating environments.
  • Dense ceramic structure: The low-porosity alumina structure helps support insulation stability and mechanical reliability.
  • Good mechanical hardness: Helps reduce wear, scratching, and surface damage during assembly and operation.
  • Custom machining support: Dimensions, tolerances, chamfers, and surface finishes can be adjusted according to drawings.

Key Selling Points

  • Made from 99% high-purity alumina ceramic for insulation-focused applications
  • Suitable for high-temperature, high-voltage, vacuum, laser, and electronic equipment
  • Custom sizes available according to drawings or samples
  • Precision grinding and surface finishing available for better fitting and assembly
  • Can be used as an insulating sleeve, ceramic spacer, protective tube, or custom ceramic insulator
  • Manufactured in Dongguan, China by CERAMPRO for custom industrial ceramic applications

Technical Parameters

The following data is for reference only. Actual performance may vary depending on part size, structure, processing method, and operating conditions.

Parameter Typical Value Functional Significance
Material Content ≥ 99% Al2O3 High alumina purity supports stable insulation and thermal performance.
Dielectric Strength 18–22 kV/mm Suitable for many electrical insulation and high-voltage applications.
Volume Resistivity > 1014 Ω·cm @ 20°C Helps maintain insulation performance in precision assemblies.
Max Service Temperature Up to 1650°C Suitable for high-temperature use under appropriate operating conditions.
Thermal Conductivity 30–33 W/(m·K) Provides stable thermal behavior for ceramic insulation and protection parts.
Density 3.85–3.92 g/cm³ Dense ceramic structure supports mechanical strength and low-porosity performance.
Dielectric Constant 9.6–10.1 @ 1 MHz Provides predictable electrical performance for insulation-related applications.
Hardness Approx. 18 GPa Good hardness helps resist wear and surface damage during assembly and operation.

FAQ

1. What is this 99% alumina ceramic sleeve used for?

It is mainly used for electrical insulation, high temperature resistance, spacing, and ceramic protection in high-voltage equipment, heating systems, vacuum devices, laser equipment, electronic assemblies, and precision instruments.

2. Why choose 99% alumina instead of 96% alumina?

99% alumina is usually selected when the application requires higher insulation stability, better high-temperature resistance, and cleaner working conditions. 96% alumina ceramic is often used when cost efficiency and general mechanical performance are the main priorities.

3. Can the sleeve be customized according to drawings?

Yes. We can customize the inner diameter, outer diameter, length, wall thickness, chamfer, tolerance, surface finish, and other details according to your drawings or samples.

4. Is this product suitable for high-voltage insulation?

Yes. 99% alumina ceramic has good dielectric strength and high volume resistivity, making it suitable for many high-voltage and electronic insulation applications.

5. Can it be used in high-temperature equipment?

Yes. 99% alumina ceramic is suitable for many high-temperature operating environments. The final operating temperature should be confirmed according to the part design, installation method, and actual application conditions.

6. What surface finishes are available?

Common surface options include as-sintered, ground, polished, chamfered, or custom-machined finishes. The best option depends on the required fitting, insulation performance, and drawing specifications.

7. Can this sleeve be used in vacuum equipment?

Yes. Dense 99% alumina ceramic is often used in vacuum and clean equipment applications. For strict vacuum or cleanliness requirements, the material grade, machining process, and cleaning method should be confirmed before production.

8. What information do you need for quotation?

Please provide drawings or samples, material requirements, dimensions, tolerances, quantity, surface finish, operating temperature, voltage requirement, and application environment. This helps us review the part more accurately.

9. Is this the same as a thermocouple ceramic protection tube?

No. This product is positioned as a general 99% alumina insulating ceramic sleeve for electrical, high-temperature, vacuum, laser, and precision equipment applications. If you need ceramic parts for thermocouple sensors, please choose a thermocouple-specific alumina ceramic insulator product.

10. What is the typical delivery time?

Standard sizes usually take 10–20 days. Custom sizes, tight tolerances, special surface finishes, or complex structures will be confirmed based on drawings, quantity, and processing requirements.

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Custom Solutions Center We have a wide range of technologies such as material technology, process technology, design technology, measurement/evaluation technology, and integrated processes from materials to products in-house, so we can respond to various customizations. Please feel free to contact us first
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